Crankshaft position sensor works - Solutions - Huaqiang

How does the engine's electronic control system determine which cylinder to fire? It relies on signals from both the crankshaft position sensor and the camshaft position sensor. The camshaft sensor identifies which cylinder is in the compression stroke, while the crankshaft sensor detects the position of the piston. Together, these two sensors provide precise information about the engine's internal timing. The crankshaft position sensor is responsible for determining the exact position of the crankshaft. It is typically located in the distributor and helps detect the top dead center (TDC) of the piston, as well as the engine's rotational speed. There are three main types of crankshaft position sensors: photoelectric, Hall effect, and magnetoelectric induction. A photoelectric crankshaft position sensor includes a signal disc with light holes and a signal generator. It is usually mounted inside the distributor, where the signal disc rotates along with the distributor shaft. The outer ring of the disc generates a signal for every one degree of crankshaft rotation, while six slightly inward holes produce a signal for every 120 degrees. The signal generator contains two LEDs and photodiodes, positioned opposite each other on the distributor housing. As the signal disc rotates, the light holes allow alternating light transmission and blocking. When the LED light is blocked, the photodiode produces no voltage, but when the light reaches the photodiode, it generates a voltage. This signal is then amplified and shaped by the circuit before being sent to the engine control unit (ECU), allowing it to calculate both the crankshaft position and engine speed. Both the crankshaft position sensor and the Hall effect speed sensor use Hall effect technology. The Hall sensor is mounted in the distributor and aligned with the sub-fire head. A permanent magnet and a Hall chip are fixed together on the distributor disc. The number of notches on the trigger impeller corresponds to the number of engine cylinders. When a blade passes between the Hall element and the magnet, it blocks the magnetic field, resulting in zero voltage output. However, when the gap aligns with the Hall element, the magnetic field enters the sensor, causing a voltage increase and generating an output signal. The magnetoelectric induction speed sensor and the crankshaft position sensor are placed on different layers within the distributor. These sensors consist of a rotor and a permanent magnet detection coil. As the distributor shaft turns, the rotor rotates as well. The rotor design varies, but the speed sensor rotor often has 24 teeth. The detection coil is fixed to the distributor. By combining the signals from the crankshaft position sensor and the speed sensor, along with the firing order of the cylinders, the ECU can accurately determine the position of each cylinder’s crankshaft. Both sensors can be mounted on either the camshaft or the crankshaft, depending on the engine design.

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