Confucianism is a new research: smart printers realize the whole process of board production line "zero pollution"

In view of the current development status of the LED industry, Confucian New Research Chairman Jian Yucang said that two problems need to be solved urgently. First, how to expand the scale of the industry and achieve automated production; second, how to grow the enterprise itself.

“Automatic and centralized new intelligent laser printing, it takes only two hours from design to finished product, black light in the whole production line, energy saving and zero pollution.” On the 12th, the high-tech LED lighting wisdom special seminar, Confucianism For the new research chairman Jian Yu Cang confident full presentation.

Confucianism is the chairman of the new research, Jian Yucang

Confucianism has always been committed to the production of circuit boards, specifically for the LED industry. After 16 years of hard work, under the leadership of the company's founder, Jian Yucang, relying on the R&D team composed of experts from the Chinese Academy of Sciences and Tsinghua University to develop China's first printed circuit board smart printer and the world's leading environmentally friendly UV printing ink. The research has successfully broken through more than 50 technical difficulties.

At the same time, invented a number of patents such as thermoelectric separation circuit boards, hard and soft combined circuit boards, and more than 50 patents on circuit boards.

"Confucianism is a new friend and everyone present is an old friend. Last year, Confucianism rarely appeared in the public eye. Because we are focusing on the development of the first smart printer in China." Jian Yucang said.

In response to the audience's request, Jian Yucang explained his understanding of the cost on the spot. "From the perspective of the circuit board, the current price is very transparent. The manufacturers can save the cost and process without any cost. In this case, This part of the board, how to save energy for the lamps, is actually powerless for the entire market."

“Of course, the way to cut corners to save costs does not allow companies to achieve long-term development. This year and a half has been considering such an environment, want to reduce costs, and adapt to the scale and existing high efficiency requirements.”

As we all know, the circuit board is a highly polluting industry, and the problem of three wastes (exhaust gas, waste water, solid waste) has always plagued manufacturers. For a typical LED circuit board, at least 50 processes are required, and the cost can be imagined.

In terms of traditional processes, from material to labor, the cost reduction space is almost zero. Under the same quality requirements, Confucianism can reduce the overall manufacturing cost of any traditional circuit board factory by 70%; from the manual point of view, the ratio of process personnel is 10:1; from the perspective of electricity, we only have one machine. The electricity consumption is 70% less than in the past; the water consumption is recycled, and we can save 80% compared to the traditional one.

The product line processing process does not distinguish between samples and batches; it can process large-scale products in batches, the enterprise is easy to copy, and achieves high productivity in a short time; breaks through the bottleneck of plane processing and can be processed in any three-dimensional interface; intelligent networking, the client can directly Remote control production, can be operated in the same office.

Jian Yucang revealed that “the biggest bright spot is that there is no pollution in the production process”.

In 2015, China's total PCB output value was 28.35 billion US dollars, and the output was 500 million square meters. According to the Grade 3 standard of PCB clean production formulated by the State Environmental Protection Administration, the annual electricity consumption of the circuit board industry is 40 billion kWh; the discharge of sewage is 650 million cubic meters; the consumption of solder resist ink and line ink consumes 52,000 tons. According to the minimum amount of volatile solvent, the average amount is 10%, and the exhaust gas emission is 5200 tons.

Through the intelligent upgrade of the traditional manufacturing process of the circuit board, in the view of Jian Yucang, "If the entire circuit board industry is produced in this way, the social benefits are very impressive."


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