Ring Common Mode Inductor,UU Common Mode Inductor,Vertical Plug-in Common Mode Inductor,Power Line Common Mode Choke Xuzhou Jiuli Electronics Co., Ltd , https://www.xzjiulielectronic.com
First, we have an automatic electric switch assembly line that utilizes advanced automated machinery to streamline the assembly process. This equipment features a unique 12-out-of-12 design, allowing it to simultaneously assemble up to 12 products in one go. The system operates through a user-friendly touchscreen interface, enabling easy parameter adjustments, output calculations, and overall control. It's equipped with SMEMA compatibility, facilitating seamless communication with other devices. Additionally, it includes features like real-time statistical data monitoring, automatic equipment failure notifications, and automated rejection mechanisms to ensure smooth operations. With a UPH (Units Per Hour) rate of approximately 2600 PCS/H, this setup ensures high productivity while maintaining quality standards. In case of malfunctions, the system triggers an alarm and automatically shuts down, reverting to an automatic operational mode. Furthermore, this system significantly reduces the need for manual labor, boosting production capacity without compromising product quality or yield.
Secondly, there’s an automatic material placement and appearance inspection line designed to enhance efficiency and accuracy. This line builds upon our company’s proven expertise in adhesive backing machines and accessory integration for mobile phone motherboards. The final stage involves an automated inspection machine that evaluates both the product’s appearance and auxiliary materials, thereby improving both quality and efficiency. This solution drastically cuts down on staffing needs by up to 70%, making it highly efficient. Our five years of experience in backing machines, combined with our expertise in handling non-labeled accessories, ensures stable and reliable equipment performance, ultimately guaranteeing superior product quality.
Thirdly, we offer an audio automatic assembly and testing line. This system automates the entire audio assembly process, from installing components in the base housing, locking the speakers, mounting the seats, twisting the subwoofers, to installing the outer casing, securing the panel, and attaching handles and pulleys. The line is flexible enough to accommodate various audio sizes. Equipped with a specialized lock attachment module, it can securely fasten items even in deep holes up to 150mm. The XYZ three-axis system, coupled with a high-torque R-axis, allows for swift and precise movements when handling subwoofers. The positioning fixtures use an innovative up-and-down circulation method, with rollers on both sides driving the movement. Each station employs a taper pin lift mechanism for accurate alignment, ensuring the fixtures are universally compatible across different models.
Overall, these assembly lines represent cutting-edge technology that not only boosts production but also ensures precision and reliability in every step of the manufacturing process.