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First, there is an automatic electric switch assembly line that utilizes advanced automated machinery for the assembly of electrical switches. This equipment features a unique 12-out-of-12 assembly structure, enabling simultaneous assembly of 12 products. The system operates via a touch-screen interface, allowing for easy parameter settings, output calculations, and seamless integration with other devices through SMEMA communication protocols. It also includes statistical data monitoring, real-time equipment failure alerts, and automated rejection mechanisms. With an impressive UPH (Units Per Hour) rate of approximately 2600 PCS/H, this assembly line not only boosts productivity but also reduces labor requirements without compromising product quality or yield.
Additionally, this setup includes a fault alarm shutdown feature, ensuring operations run smoothly in automatic mode. By implementing this technology, companies can significantly increase output while minimizing workforce needs, resulting in enhanced efficiency and superior product consistency.
Secondly, there’s an automatic material placement and appearance inspection line designed for precision and efficiency. This line builds upon our company's established expertise in standard adhesive backing machines and custom accessory processes for mobile phone motherboards. The final stage involves an automatic appearance and auxiliary material review machine, improving both inspection accuracy and operational speed. This system achieves a remarkable 70% reduction in staffing compared to traditional methods, making it highly cost-effective.
Our five years of experience in backing machines, combined with extensive knowledge of non-labeled accessories, ensures that our equipment remains stable and reliable. This guarantees top-notch product quality and consistently meets customer expectations.
Thirdly, we have an audio automatic assembly and testing line that automates the entire audio assembly process. From the initial assembly of components like the bottom case and speaker to installing handles and pulleys, this line ensures smooth and efficient production. A specialized locking module allows for deep-hole attachments up to 150mm, while XYZ three-axis motion combined with a high-torque R-axis provides swift and accurate subwoofer handling.
The positioning fixtures use an innovative up-and-down circulation method, with rollers driving stations on both sides. Taper pins lift and align each station’s fixture precisely, ensuring universal compatibility across different models. This design accommodates various audio sizes, offering flexibility and adaptability in manufacturing.
Overall, these assembly lines represent cutting-edge solutions in automation, combining high efficiency, precision, and reliability to meet modern industrial demands. Whether you're looking to enhance productivity, reduce costs, or maintain superior product quality, these systems provide comprehensive support tailored to your specific needs.